Flexible & location-independent compressed air supply
We plan, build and install a ready-to-use compressed air station for you with compressed air preparation and, if necessary, storage in a container and adapt the compressor station to your individual customer requirements.
The container can be flexibly set up where you need it using a crane or forklift truck.
ALMiG Container Solutions
Specification
- Compressed air system completely piped in a 10, 20 or 40” foot sea container.
- Delivery rate from 4 to 30 m³/min at 7 bar (ISO 1217)
- Adjustable pressure: 5-13 bar
- Compressed air quality:
- Oil-lubricated in accordance with ISO 8573-1: 1; 4; 2
- Oil-free according to ISO 8573-1: 1; 4; 0
- Power connection: 400V, 50 Hz
- Color: Light grey
Container with oil-lubricated compressed air generation
0.50-3.89 m³/min
1x 22kW compressor F-Drive (speed-controlled & oil-lubricated)
1x refrigeration dryer
1x compressed air tank 500l
ISO 8573-1: 1; 4; 2
Pressure dew point 3°C
1.12-13.24 14m³/min
2x 37kW compressors F-Drive (speed-controlled & oil-lubricated)
1x compressed air tank 750l
2x refrigeration dryers
ISO 8573-1: 1; 4; 2
Pressure dew point 3°C
0.83-7.87 m³/min
1x 45kW compressor F-Drive (speed-controlled & oil-lubricated)
1x 750 litre compressed air tank
1 refrigeration dryer
ISO 8573-1: 1; 4; 2
Pressure dew point 3°C
30.6m³/min (2x 15.3 m³/min)
2x 90kW GEAR XP compressors (rigid & oil-lubricated)
2x refrigeration dryers;
2x adsorption dryers
ISO 8573-1: 1; 4; 2
Pressure dew point -40°C
Container with oil-free compressed air generation
1.01 - 4.30 m³/min
1x 30kW screw compressor LENTO water-cooled (speed-controlled & oil-free)
1x 750 litre compressed air tank
1x refrigeration dryer
ISO 8573-1: 1; 4; 0
Pressure dew point 3°C
12.5 m³/min
1x 75kW screw compressor LENTO water-cooled (speed-controlled & oil-free)
1x 750 litre compressed air tank
1x refrigeration dryer
ISO 8573-1: 1; 4; 0
Pressure dew point 3°C
26.5 m³/min
1x 145 kW screw compressor SIMPLEXX water-cooled (rigid & oil-free)
ISO 8573-1: 1; 4; 0
Nitrogen / Oxygen Container
- Nitrogen volume: 33.8 Nm³/h N2 - additional mixed gas outlet with up to 15 Nm3/h (N2 proportion 70%) or more possible.
- Nitrogen pressure: up to 5 bar(g)
- Nitrogen purity: 99.5 % (EIGA food compliant)
Application:
- Packaging industry MAP
- Breweries (with optional CO² mixer)
- Dairies
- Wineries
- Fruit juice producers
- Food additive manufacturers
2.87 m3/min and 6 bar at 99.999% nitrogen content.
(27.3 Nm3/h at 10 bar oil-free compressed air; after filtration outgoing 8 bar inlet and 6 bar N2 outlet)
At 200 bar oil-free booster: (inlet to booster only 3 bar for boosting to 200 bar)
N2 bundle accumulator for reducing to 30 bar for e.g. lasers.
Application:
- Laser
- Soldering
- Llaboratory or other high-purity applications.
5.78 m3/min and 8 bar at 93% oxygen content.
(28.5 Nm3/h at 8 bar oil-free compressed air (after filtration, ISO 1.4.1.)
Application:
- Fish farm
- Glass production or fermentation, as well as
- Gas combustion (Centrotherm, gas scrubber)
- Mmedical gas supply
Details
ALMiG takes over the complete project planning and design of the compressor station. The systems are tested and delivered turnkey.
ISO containers are used. These are standardised large-capacity containers (sea freight containers) made of steel that enable simple and fast loading, transport and assembly. The design is defined in the ISO 668 standard.
Container type / outer dimensions mm (L x W x H)
- 10 feet container: 2.831 x 2.352 x 2.390 mm
- 20 feet container: 5.898 x 2.352 x 2.390 mm
- 40 feet container: 12.192 x 2.438 x 2.591 mm
The outside can be painted in RAL colours according to customer requirements. The components in the container are painted according to the manufacturer's standard.
The components are mounted in the container on the floor or on the wall. The container serves as an enclosure and is additionally insulated on the walls and ceiling.
Piping
The piping is carried out according to the current standards.
- Standard steel piping in threaded or pressed design.
- Non-pressurised condensate lines made of plastic or carbon steel.
Pipe pressure design according to the application. Leak tests and water pressure tests are carried out in the factory and monitored by the QM system. Other piping materials such as copper or stainless steel are available on request.
Electrical system
The containers are equipped as standard with pre-wired control cabinets as well as interior lighting and electric radiators for frost protection.
Wiring is done with flexible sheathed cables either in galvanised cable ducts and / or in plastic pipes. The entire system is subjected to a test run under nominal conditions (as far as possible) and only leaves the factory after a successful test run.
ALMiG has been successfully equipping a wide range of industries with its containers for many years. Well-known companies such as Mercedes Benz, Linde, Siemens, Voest Alpine and Thyssen Krupp confirm ALMiG's high level of expertise and quality.
ALMiG's special focus is on customer-specific solutions and the resulting innovations.
Siemens AG Power and Gas:
- Power station in Malta
- Power station in Hong Kong
- Power station in Dubai
- Power plant in the Philippines
Thyssen Krupp
- Biomass plant in France
Mercedes AMG
- Driving simulator in Affalterbach
German Rail
- Various stations in Germany